Cable Stranding Machinery

Engineered for Speed, Precision, and Long-Term Reliability

Conductix-Wampfler delivers high-performance cable stranding machinery engineered for speed, precision, and long-term reliability. Our specialized solutions support the complete production process—from fine-wire stranding to heavy-duty conductor formation—ensuring consistent lay, optimal tension control, and superior cable integrity.

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Rollertwist Strander

Smart Stranding for Modern Cable Lines

The Rollertwist Strander from Conductix-Wampfler is designed to deliver smooth, stable, and highly precise twisting for the production of LAN, control, and other multi-core cables. Engineered for modern cable manufacturing, the Rollertwist ensures consistent twist quality with minimal vibration, excellent conductor alignment, and reliable long-term operation. Its advanced twisting technology provides uniform strand geometry at high speeds, supporting superior cable performance and downstream process stability. Built with robust mechanics and operator-friendly controls, the Rollertwist Strander offers manufacturers a dependable solution for achieving high output, repeatable quality, and efficient production of today’s demanding communication and control cables.

The Rollertwist Principle

The stranding quality of Single Twist at the production speed of Double Twist
Our exclusive Rollertwist technology delivers superior speed and quality compared to traditional stranding methods. A comparison of standard challenges and the Conductix-Wampfler Rollertwist solution is convincing!
 

Single Twist challenges ...

On a single twist strander, each flyer’s turn creates one twist on the cable. The lay length is done from the lay plate to the spool.

Double Twist challenges ...

On a double twist strander, each flyer’s turn creates two twists on the cable. The stress from twist is twisted back very little due to two blocking points.

The Rollertwist solution

Inclined rollers: the cable is given a rotating motion when passing on the rollers: If the inclination angle is same as the stranding angle, the stress of one twist is fully reversed back to the stranding point. By adjusting roller angle, roller twist can achieve all the twist range between single and double twist.

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The Complete Product Line for all Markets

Your Full-Range Partner in Cable Production

Pay off

Our Pay Off unit ensures smooth and controlled feeding of wire or fiber from spools into the cable production line. By maintaining precise tension and preventing tangles or twists, it guarantees consistent quality throughout the stranding or cabling process.

Lay Plate

Our Lay Plate unit precisely arranges individual wires or fibers into the correct geometric pattern for stranding or cabling. By controlling the lay direction and pitch, it ensures uniform conductor alignment and optimal cable performance.

Pre-Twister

Our Pre Twister unit introduces a controlled preliminary twist to individual wires or fibers before they enter the main stranding process. This reduces stress, prevents tangling, and ensures smoother, more uniform cabling. By optimizing alignment early in the process, the Pre Twister contributes to higher-quality, mechanically stable cables.

Motorized Longitudinal Taping Unit

Our Motorized Longitudinal Taping unit applies tape or insulation along the length of the cable to protect, bind, or add functional layers. By ensuring precise alignment and consistent tension, it enhances cable durability and performance.

Binder

Our Binder unit securely wraps fibers or conductors together, keeping them in their precise arrangement before and during the cabling or stranding process. By maintaining consistent tension and alignment, it ensures uniform cable geometry and prevents untwisting or displacement.

Cable Catcher

Our Cable Catcher unit safely guides and supports the cable as it exits the stranding or cabling line, preventing slack, kinks, or damage. By maintaining smooth tension and alignment, it ensures consistent cable quality and protects the product for downstream handling.

Rollertwist Strander

Our Rollertwist Strander precisely twists multiple wires or fibers together to form a uniform, high-quality cable core. Its advanced roller-based design ensures consistent strand geometry, minimal vibration, and reliable high-speed operation. By delivering superior twist accuracy and stable performance, it enables the production of mechanically robust and high-performance cables.

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